Design Review as a Service
Catch Costly Errors Before They Cost You Thousands
Every design has hidden problems. The question is whether you find them before or after tooling.
Walls too thin. Insufficient draft. Impossible-to-fill geometries. These issues are invisible in CAD but devastating in production. Our Design Review service—backed by 40+ years of real-world failure data—finds them for a fraction of the rework cost.
The Cost of Getting It Wrong
Post-tooling design changes are among the most expensive mistakes in plastics manufacturing.
| Error Type | Typical Cost After Tooling | With Pre-Tooling Review |
|---|---|---|
| Wall thickness issues | Major tool rework or re-cut | Caught in review |
| Draft angle errors | Ejection damage, surface defects | Caught in review |
| Gate location problems | Visible flow marks, weld lines | Caught in review |
| Undercut design | Additional slides or lifters needed | Caught in review |
| Rib/boss proportions | Sink marks, structural failure | Caught in review |
Our 3-Tier Review Process
- Up to 5 part views
- Basic manufacturability assessment
- Material recommendations
- Best for: Simple brackets, covers, housings
- Full geometry analysis
- Gate and runner recommendations
- Cooling system design input
- Process parameter suggestions
- Best for: Complex assemblies, automotive
- Moldflow analysis included
- Multiple material comparisons
- Full design optimization package
- 2-hour video walkthrough
- On-site visit (optional)
- Best for: High-volume, safety-critical
What You Receive
Executive Summary
- Overall manufacturability score (1-10)
- Critical issues requiring attention
- Recommended next steps
Geometry Analysis
- Wall thickness mapping
- Draft angle verification
- Rib and boss design review
Process Recommendations
- Injection molding parameters
- Cooling time estimates
- Cycle time optimization
Material Selection
- Top 3 material recommendations
- Cost-performance analysis
- Regulatory compliance notes
Use our free Snap-Fit Calculator or Living Hinge Calculator to get started, then let our experts review your full design.
Your design review may qualify for R&D tax credits — learn how to turn this cost into a cash rebate.
Ready to De-Risk Your Next Project?
Upload your CAD file and receive a preliminary assessment, estimated timeline, and fixed-price quote within 24 hours.
Request Quote in 24 Hours