Engineering Academy — Course Catalog

How to Attend

Register by phone at (248) 539-0473 or online at ets-corp.com → Registration. Early-registration pricing applies for payment received at least four weeks before the seminar date.

What's included. Every seminar includes a Certificate of Completion, a printed slide binder, and a take-home reference text.

Group discount. Three or more participants from the same organization, registered and attending together, receive $200 off per attendee.

Free consulting sessions. Attendees may sign up for individual 20-minute consulting sessions with the instructor — first-come, first-served.

Standard Fees

Fees are per attendee. All sessions 8:30 a.m.–4:30 p.m. Open-enrollment dates are announced per seminar; corporate/on-site delivery is available at your facility.

A-01 · Polymer Failure Analysis & Fractography

Advanced · 3-day · $2,095 (check/ACH) · $2,165 (card)

The science of how a part broke — optical and SEM fractography, failure-mode discrimination, and confirmatory testing from a record of 2,000+ investigated failures.

A-02 · The Compounding & Mixing Workshop

Intermediate · 2-day · $2,095 (check/ACH) · $2,165 (card)

Twin-screw compounding from first principles — dispersive vs. distributive mixing, specific mechanical energy, screw-element selection — so you can troubleshoot any line.

A-03 · Environmental Stress Cracking & Environmental Crazing

Advanced · 2-day · $2,095 (check/ACH) · $2,165 (card)

The quiet field-failure killer — ESC mechanism, the innocent media that trigger it, screening and confirmation testing, and the design levers that prevent it.

A-04 · CAE Simulation & Digital Twin for Plastic Parts

Intermediate · 3-day · $2,095 (check/ACH) · $2,165 (card)

Process simulation (warpage/filling/cooling), structural FEA of plastics, and building a living design/manufacturing/field-data twin.

A-05 · IP Litigation & Patent Strategy for Polymer Engineers

Advanced · 2-day · $2,095 (check/ACH) · $2,165 (card)

How polymer patents are written, construed, and challenged — ITC, PTAB, and federal courts — from a practitioner's perspective.

A-06 · Failure Analysis and Forensic Engineering of Plastic Components

Advanced · 3-day · $2,095 (check/ACH) · $2,165 (card)

ETS's flagship forensic course — built from 904 real investigation records, 126 failure signatures, 57 methods, 135 test protocols, 132 decision criteria. Fractography to courtroom.

A-07 · Restricted Substances & Materials Compliance

Intermediate · 2-day · $2,095 (check/ACH) · $2,165 (card)

GADSL deep-dive, REACH/SVHC, ELV and RoHS overlap, declaration obligations, and lab testing for global materials compliance.

B-01 · Composite Materials & Structures

Intermediate · 3-day · $2,095 (check/ACH) · $2,165 (card)

University-grade composite science — fiber/matrix systems, lamina mechanics, laminates, interfaces, failure and damage, and manufacturing.

B-02 · Continuous-Fiber & Sustainable Composites

Advanced · 2-day · $2,095 (check/ACH) · $2,165 (card)

High-performance continuous-fiber design and processing, and the emerging paths to recycled, bio-sourced, and recyclable composite systems.

B-03 · Automotive Lightweighting Strategy

Intermediate · 2-day · $2,095 (check/ACH) · $2,165 (card)

The executive track — where mass matters, which materials win where, and how to build and defend a vehicle lightweighting roadmap.

B-04 · Interiors, Coatings & Appearance Engineering

Intermediate · 2-day · $2,095 (check/ACH) · $2,165 (card)

The materials science of interiors and exteriors: substrates, coatings, paints, soft-touch, grain, color, and the appearance-failure modes customers feel.

B-05 · Advanced Composites & Lightweighting

Advanced · 3-day · $2,095 (check/ACH) · $2,165 (card)

Built from the U.S. DOE vehicle-materials portfolio — carbon-fiber cost paths, vitrimers, additive composites, energy-absorbing structures, body-in-white lightweighting.

C-01 · Plastic Part and Mold Design

Intermediate · 3-day · $2,095 (check/ACH) · $2,165 (card)

Function-to-material-to-feature methodology, wall/draft/radii, ribs and bosses, gates and runners, cooling, tolerances and shrinkage, molding-process science, DFM per material.

C-02 · Assembly Methods and DFM

Intermediate · 2-day · $2,095 (check/ACH) · $2,165 (card)

Joining method selection, mechanical fastening discipline, snap and press-fits, automated assembly, tolerance and datum strategy, DFM economics, design-for-service.

C-03 · Injection Molding Process Technology

Intermediate · 3-day · $2,095 (check/ACH) · $2,165 (card)

Resin behavior and drying, machine/screw/melt profiles, filling and packing, cooling and mold temperature, and the complete 18-defect troubleshooting matrix.

C-04 · Tooling and Moldmaking

Advanced · 3-day · $2,095 (check/ACH) · $2,165 (card)

Moldbase and steel selection, coatings, machining and EDM, cooling circuits, venting, gates and runners, slides and lifters, hot-runners, mold maintenance.

C-05 · Adhesion and Bonding Design

Intermediate · 2-day · $2,095 (check/ACH) · $2,165 (card)

Why bonds fail — surface energy, substrate treatments, adhesive chemistries, joint loading, failure modes, and environmental durability.

C-06 · Elastomeric Seal Design

Intermediate · 2-day · $2,095 (check/ACH) · $2,165 (card)

O-ring and seal engineering — gland design for static and dynamic service, squeeze and stretch, compound selection, installation, failure-mode diagnosis.

C-07 · Materials Selection and Property Envelopes

Intermediate · 2-day · $2,095 (check/ACH) · $2,165 (card)

Building and defending property envelopes — thermal, mechanical/time-dependent, chemical/environmental — fillers and additives, moisture and shrinkage, OEM screening.

C-08 · Plastic Part and Mold Design + CAE Simulation & Digital Twin for Plastic Parts — Combined Program

Advanced · 4-day combined · Bundled rate — contact ETS

Part and mold design plus the simulation-validation layer in one combined four-day program: design methodology followed by process simulation and structural FEA of plastics.

SUP-01 · Plastics Sustainability & Circular Economy

Intermediate · 2-day · $2,095 (check/ACH) · $2,165 (card)

Add-on module · also available standalone

Design and process decisions that determine recyclability, recycled content, and circular-economy positioning — available as an add-on module or standalone seminar.

C-10 · Creep, Stress Relaxation & Fatigue Design of Plastics

Advanced · 2-day · $2,095 (check/ACH) · $2,165 (card)

The long-term mechanical behavior no intro course teaches: creep rupture, polymer S-N curves, stress relaxation in snap-arms and bolted joints, thermal aging — the mathematics of how plastic parts fail slowly.

C-11 · Welding & Joining of Plastics: Ultrasonic, Laser, Vibration, Hot-Plate

Intermediate · 2-day · $2,095 (check/ACH) · $2,165 (card)

The industrial welding processes and their joint design: ultrasonic energy directors, laser transmission, vibration and hot-plate welding, with weld-line quality, leak integrity, and process windows per process.

C-12 · Multi-Material Molding: Insert, Overmold & Two-Shot

Intermediate · 2-day · $2,095 (check/ACH) · $2,165 (card)

Insert molding, hard-soft overmolding, and two-shot/two-color design: substrate preparation, CTE mismatch management, adhesion without primers, and the tooling economics that decide insert-out vs. two-shot.

C-13 · Threaded Fastener Joint Design & Torque Control

Intermediate-Advanced · 2-day · $2,095 (check/ACH) · $2,165 (card)

Bolted joints into plastic: preload, self-loosening, creep-driven preload loss, boss and insert design, torque control strategy — the mechanical fastening discipline assembly methods surveys can't fit.

C-14 · Additive Manufacturing for Production Polymer Parts

Intermediate-Advanced · 2-day · $2,095 (check/ACH) · $2,165 (card)

Production additive manufacturing for polymer parts: process selection (FDM/SLS/MJF/SLA), DFM for AM, qualification and quality systems, and the conformal-cooling tooling bridge to injection molding.

C-15 · Micro-Molding & Precision Miniaturization

Advanced · 2-day · $2,095 (check/ACH) · $2,165 (card)

Micro-scale injection molding: sub-gram shots, micron tolerances, micro-feature demolding, medical/connector miniaturization, machine and mold technology, and the metrology to prove it.

C-16 · Mold Surface Science & Release Agent Technology

Intermediate · 1-day · $2,095 (check/ACH) · $2,165 (card)

PRIVATE/CHANNEL course (ChemTrend co-delivery): mold fouling and buildup science, release-agent chemistry and selection, mold-surface engineering, and the part-design interaction — the mold's surface as a system.

C-09 · Hybrid Metal–Plastic Crashworthiness

Cross-listed — delivered as F-05 in its home track.

D-01 · Reliability Life Data Engineering

Advanced · 3-day · $2,095 (check/ACH) · $2,165 (card)

Weibull and life distributions, confidence bounds, mixed and multi-modal data, competing risk, warranty and field data, ALT, reliability block diagrams, and system reliability.

D-02 · Reliability Prediction and RAM Engineering

Intermediate · 3-day · $2,095 (check/ACH) · $2,165 (card)

Reliability functions, system reliability, standby and k-out-of-n structures, maintainability and availability, allocation, FMEA linkage — the complete RAM program.

D-03 · Accelerated Life Testing

Advanced · 3-day · $2,095 (check/ACH) · $2,165 (card)

Physics of acceleration, Arrhenius/Eyring/inverse-power/Coffin-Manson models, test planning, censoring, ALT analysis, and extrapolation validity.

D-04 · Applied Statistics for Engineers

Intermediate · 2-day · $2,095 (check/ACH) · $2,165 (card)

NIST e-Handbook-grounded applied statistics — exploratory data analysis, distributions, intervals, hypothesis testing, DOE, capability, SPC, and regression.

D-05 · Environmental Testing and Qualification

Advanced · 3-day · $2,095 (check/ACH) · $2,165 (card)

Tailoring doctrine, temperature and shock, vibration, mechanical shock, humidity and altitude, qualification vs. acceptance testing, and lab-to-field correlation.

D-06 · Warranty Engineering & Field-Failure Analysis

Intermediate · 2-day · $2,095 (check/ACH) · $2,165 (card)

Field-failure data, warranty claims analysis, rate forecasting with uncertainty, root-cause triage, and the warranty-to-design closed loop.

D-07 · Automotive Regulatory Compliance

Advanced · 3-day · $2,095 (check/ACH) · $2,165 (card)

From the CFR itself — core FMVSS, homologation, US self-certification vs. EU type-approval, GADSL, recall jurisdiction, and the compliance program.

D-08 · Medical Device Regulation: EU MDR & FDA QMSR

Advanced · 3-day · $2,095 (check/ACH) · $2,165 (card)

EU MDR 2017/745 article-by-article, classification rules, conformity assessment, technical documentation, clinical evaluation, FDA QMSR, and 510(k) pathways.

D-09 · Export Controls Compliance: ITAR & the EAR

Advanced · 2-day · $2,095 (check/ACH) · $2,165 (card)

From the verbatim EAR — jurisdiction, CCL and ECCN, USML and TAR, licenses and exceptions, deemed exports, end-use and end-user controls, compliance and penalties.

D-10 · Industrial Safety Compliance: OSHA 29 CFR 1910

Intermediate · 3-day · $2,095 (check/ACH) · $2,165 (card)

The OSH Act and 29 CFR 1910 framework — hazcom/GHS, walking-working surfaces, PPE, machine guarding, electrical, LOTO, confined spaces, and recordkeeping.

D-11 · Restricted Substances & Materials Compliance

Cross-listed — delivered as A-07 in its home track.

E-01 · EV Battery Plastics & Thermal Management

Advanced · 3-day · $2,095 (check/ACH) · $2,165 (card)

Battery enclosure plastics, thermal management, cell-adjacent material selection, and the design constraints unique to electrified-vehicle powertrains.

E-02 · High-Voltage Polymer Insulation

Advanced · 2-day · $2,095 (check/ACH) · $2,165 (card)

High-voltage polymer insulation — creepage and clearance, tracking resistance, material selection, and design for 400V/800V architectures.

E-03 · ADAS & Autonomous Vehicle Engineering

Advanced · 3-day · $2,095 (check/ACH) · $2,165 (card)

The systems engineering of ADAS and autonomy — sensors and fusion, control architectures, ISO 26262 and SOTIF, validation, and the failure and liability landscape.

E-04 · Software-Defined Vehicle & Architecture

Intermediate · 2-day · $2,095 (check/ACH) · $2,165 (card)

Software-defined vehicle architecture — domains and zonal E/E, the shift of value to software, and what it means for vehicle engineering organizations.

E-05 · EV/ADAS Failure Analysis & Liability

Advanced · 2-day · $2,095 (check/ACH) · $2,165 (card)

EV and ADAS failure analysis and liability — high-voltage incidents, sensor and software failures, and the expert-workflow for electrified-vehicle claims.

E-06 · Software-Defined Vehicle & AUTOSAR

Intermediate · 2-day · $2,095 (check/ACH) · $2,165 (card)

Software-defined vehicle and AUTOSAR — the Classic and Adaptive platforms, methodology, and integration practice, taught from ETS core material.

SUP-02 · EV Battery Materials & Cell Engineering

Advanced · 3-day · $2,095 (check/ACH) · $2,165 (card)

Add-on module · also available standalone

The 800V EV accelerator module — high-voltage plastics selection, creepage and clearance, tracking resistance, battery enclosure design, and thermal-runaway venting. Available as an add-on module or standalone seminar.

E-07 · Functional Safety (ISO 26262) for Component Engineers

Intermediate-Advanced · 2-day · $2,095 (check/ACH) · $2,165 (card)

ISO 26262 for the component engineer: ASIL decomposition, safety mechanisms at part level, the safety case artifacts suppliers must produce, and the documentation chain from hazard to part drawing.

F-01 · Vehicle Crashworthiness & Body Structures

Advanced · 3-day · $2,095 (check/ACH) · $2,165 (card)

Vehicle crashworthiness and body structures — crash energy management, materials and sections, load paths, and the structures behind occupant protection.

F-02 · FEA for Crash & Impact

Intermediate · 2-day · $2,095 (check/ACH) · $2,165 (card)

FEA for crash and impact — explicit dynamics, material models for polymers and metals, contact, strain-rate effects, and model validation practice.

F-03 · Accident Reconstruction & Biomechanics

Intermediate · 3-day · $2,095 (check/ACH) · $2,165 (card)

Accident reconstruction and biomechanics — delta-v and event data, injury mechanisms and tolerances, restraint analysis, and component-failure interaction with occupant response.

F-04 · Heavy Truck & Commercial Vehicle Crash

Advanced · 2-day · $2,095 (check/ACH) · $2,165 (card)

Heavy truck and commercial vehicle crash — the distinct structures, regulations, and failure patterns of Class 7-8 vehicles and their trailers.

F-05 · Hybrid Metal–Plastic Crashworthiness

Advanced · 2-day · $2,095 (check/ACH) · $2,165 (card)

Hybrid metal-plastic crashworthiness — joining dissimilar systems, mixed load paths, and the analysis of structures that combine metallic and polymeric energy management.

F-06 · Plastic Part and Mold Design + Vehicle Crashworthiness & Body Structures — Combined Program

Advanced · 4-day combined · Bundled rate — contact ETS

Design plus crashworthiness — the part and mold design methodology followed by crash and impact analysis in one combined four-day program.

F-07 · Food-Contact & Hygienic Polymer Engineering

Intermediate · 2-day · $2,095 (check/ACH) · $2,165 (card)

Polymer parts for food machinery and processing: FDA 21 CFR 177 compliance, 3-A/NSF/EHEDG hygienic design rules, UHMW/acetal/PEEK wear parts, knife-land geometry, and washdown chemical survival.

F-08 · Heavy-Truck Cab & Exterior Polymer Systems

Advanced · 2-day · $2,095 (check/ACH) · $2,165 (card)

Class-8 and vocational polymer engineering: SMC/BMC compression molding, RIM and thermoplastic cab panels, hoods/fenders/bumpers/fairings, vibration-UV-gravel duty cycles, fleet warranty economics, and the FMVSS/CMVSS touchpoints for truck exteriors.

G-01 · Applied Machine Learning for Engineers

Intermediate · 3-day · $2,095 (check/ACH) · $2,165 (card)

Supervised, unsupervised, and reinforcement learning for engineering — surrogate models, defect prediction, process optimization, and judging vendor AI claims.

G-02 · Design & Analysis of Algorithms for Engineering

Intermediate · 3-day · $2,095 (check/ACH) · $2,165 (card)

The computational core behind optimization, search, and data operations: asymptotic analysis, data structures, graph and dynamic-programming algorithms.

G-03 · Stochastic Processes & Systems Modeling

Advanced · 3-day · $2,095 (check/ACH) · $2,165 (card)

Probabilistic modeling of real systems — Markov chains, queueing, reliability of stochastic systems, Monte Carlo methods.

G-04 · Numerical Methods & Computational Simulation

Intermediate · 3-day · $2,095 (check/ACH) · $2,165 (card)

The numerics underneath every FEA and solver run: linear algebra, root-finding and optimization, integration, differential equations, discretization error and stability.

G-05 · Design of Experiments & Advanced Statistics for Engineers

Advanced · 3-day · $2,095 (check/ACH) · $2,165 (card)

Modern experimental design and advanced statistics — factorial, fractional, and response-surface designs, ANOVA and regression, variance components, advanced SPC.

H-01 · Digital Signal Processing for Automotive Systems

Advanced · 3-day · $2,095 (check/ACH) · $2,165 (card)

Sampling, transforms, filtering, and spectral analysis applied to the ADAS, radar, LiDAR, and sensor signals your programs depend on.

H-02 · Electronics & Embedded Systems for Vehicle Platforms

Intermediate · 3-day · $2,095 (check/ACH) · $2,165 (card)

Circuits, digital electronics, microcontrollers, sensors and actuators, and in-vehicle networks — the electronics literacy structural and materials engineers now need.

H-03 · Cryptography & Secure Communications

Intermediate · 2-day · $2,095 (check/ACH) · $2,165 (card)

Symmetric and public-key cryptography, hashing, signatures, key management, and secure protocols for connected vehicles and OTA updates.

H-04 · Robotics & Autonomous Control

Advanced · 3-day · $2,095 (check/ACH) · $2,165 (card)

Kinematics and dynamics, state estimation, feedback and optimal control, and trajectory planning — the control-theoretic depth behind safe autonomy.

H-05 · Connector & Terminal Engineering for Polymer Components

Intermediate-Advanced · 2-day · $2,095 (check/ACH) · $2,165 (card)

The connector world's polymer engineering: contact interface physics, plating and fretting corrosion, CTI/glow-wire material requirements (IEC 60695), miniaturized housing design, insert-molded terminals, and EV high-voltage connector systems.

I-01 · Systems Engineering & Optimization

Intermediate · 3-day · $2,095 (check/ACH) · $2,165 (card)

Requirements, architecture, trade studies, and linear, integer, and nonlinear optimization — from coordinating parts to architecting systems.

I-02 · Product Development & Operations Strategy

Intermediate · 3-day · $2,095 (check/ACH) · $2,165 (card)

The management layer engineers rarely get: development process, innovation management, operations strategy, and project economics.

I-03 · Supply Chain, Sourcing & NPI Program Management

Intermediate · 2-day · $2,095 (check/ACH) · $2,165 (card)

Supply-chain design, inventory and capacity, supplier qualification, and NPI program management — connecting sourcing to DFM and PPAP.

J-01 · FMVSS & U.S. Automotive Safety Standards

Advanced · 3-day · $2,095 (check/ACH) · $2,165 (card)

The core Federal Motor Vehicle Safety Standards taught from primary regulatory text — the deep-dive counterpart to survey-level compliance training.

J-02 · EU/UNECE Homologation & Global Regulations

Advanced · 3-day · $2,095 (check/ACH) · $2,165 (card)

EU type-approval, UN-ECE regulations, the EU General Safety Regulation, and the ELV and recycled-content regime.

J-03 · AS9100 Aerospace Quality & First-Article Inspection

Advanced · 3-day · $2,095 (check/ACH) · $2,165 (card)

AS9100 quality management and AS9102 first-article inspection, NADCAP special processes, aerospace materials and ITAR interaction, and prime digital-thread expectations.

J-04 · Automotive Cybersecurity Compliance: ISO/SAE 21434 & UN R155/R156

Advanced · 2-day · $2,095 (check/ACH) · $2,165 (card)

The vehicle cybersecurity regulatory regime: ISO/SAE 21434 engineering process, UN R155 CSMS type-approval, R156 software-update management, and what suppliers must produce to keep programs moving.

K-01 · ChatETS for Engineering Teams

Introductory · 2-day · $2,095 (check/ACH) · $2,165 (card)

The engineering answer engine, hands-on: cited DFM-grade answers in plain language, eight specialist modes, RAG grounded in your own documents, and running real engineering tools from chat.

K-02 · ETS Build Power User

Intermediate–Advanced · 2-day · $2,095 (check/ACH) · $2,165 (card)

Design, analyze, verify, and document a plastic part end-to-end in one browser workspace — parametric design, generative optimization, guided FEA, the Material Lab, DFM/DFA, and the 18-defect troubleshooting matrix.

K-03 · AI-Assisted Design Validation Workflow

Advanced · 2-day · $2,095 (check/ACH) · $2,165 (card)

The disciplined way to put AI inside design verification: where AI genuinely accelerates, where it must be checked against verified physics, and how signed, auditable analysis replaces black-box output.

K-04 · The Applied Physics Engine for Engineers

Intermediate · 2-day · $2,095 (check/ACH) · $2,165 (card)

The verified calculation brain — 164+ modules across 24+ domains — worked hands-on: classic engineering calculations, natural-language access, and checking every AI answer against verified physics.

K-05 · Enterprise AI Deployment & Governance

Senior/Management · 2-day · $2,095 (check/ACH) · $2,165 (card)

For engineering leaders and IT: deploying AI engineering platforms in your organization — SaaS vs. self-hosted, SSO and RBAC, organization isolation, audit trails, compliance regimes, and a governance model that survives audit.

K-06 · Multi-Agent Engineering Workflows

Advanced · 2-day · $2,095 (check/ACH) · $2,165 (card)

The governed platform layer hands-on: sequential and parallel multi-agent workflows for engineering work — orchestration, tool execution, collective intelligence, and results that are proven, not just produced.

K-07 · AI Literacy & Prompting for Engineers

Introductory · 2-day · $2,095 (check/ACH) · $2,165 (card)

The durable AI fundamentals every engineer now needs: how large language models actually work, why they fail, how to prompt for engineering-grade output, and the verification habits that make AI safe to use on real work.

K-08 · Engineering Automation with LLM APIs & Local Models

Intermediate–Advanced · 2-day · $2,095 (check/ACH) · $2,165 (card)

Hands-on building blocks for engineer-built automation: calling LLM APIs from scripts, structured output and tool calling, retrieval over your own documents, and running local/open models for IP-sensitive work — with cost and quality discipline.

K-09 · Engineering Knowledge & Data Infrastructure

Intermediate · 2-day · $2,095 (check/ACH) · $2,165 (card)

Turn scattered specs, reports, and datasheets into a citable knowledge base: document pipelines, search and retrieval concepts, RAG grounding done right, and the governance that keeps institutional knowledge findable — and trusted.

L-01 · Automotive Quality Core Tools: APQP, PPAP, MSA, SPC & 8D

Intermediate-Advanced · 2-day · $2,095 (check/ACH) · $2,165 (card)

The five core tools as one launch discipline — APQP phases, the 18-element PPAP package, Gage R&R measurement systems analysis, SPC starter set, and 8D corrective action — taught with polymer-specific launch failure modes (weld lines, warp, shrinkage) no generic quality course covers.

L-02 · GD&T and Tolerance Stack-Up for Plastic Parts (ASME Y14.5 / ISO GPS)

Intermediate · 2-day · $2,095 (check/ACH) · $2,165 (card)

Geometric dimensioning and tolerancing per ASME Y14.5 and the ISO GPS system, taught with the plastic-part specifics generic GD&T courses skip: shrinkage variation, warpage drift, and datum schemes that survive molding reality.

L-03 · FMEA and DVP&R Discipline for Plastic Programs (AIAG-VDA)

Intermediate-Advanced · 2-day · $2,095 (check/ACH) · $2,165 (card)

Design FMEA and Design Verification Plan & Report discipline per the AIAG-VDA FMEA handbook, built around plastic-part failure modes: the mechanism-first approach that makes FMEA a design tool instead of a compliance artifact.

M-01 · Medical Device Polymer Design & Sterilization

Intermediate-Advanced · 2-day · $2,095 (check/ACH) · $2,165 (card)

Designing polymer device components for the regulatory reality: ISO 10993 biocompatibility in the supplier-data era, EtO/gamma/e-beam sterilization effects on polymers, device-scale part design, and the design-control documentation chain.

M-02 · Thermoformed Polymer Products: Medical Trays to Aligners

Intermediate · 2-day · $2,095 (check/ACH) · $2,165 (card)

Heavy-gauge and precision thermoforming: plug-assist and pressure forming, twin-sheet, trim and fixture design, aligner-grade PETG/TPU processing, medical packaging trays, and process validation for formed parts.

M-03 · Liquid Silicone Rubber & Elastomer Part Design

Intermediate-Advanced · 2-day · $2,095 (check/ACH) · $2,165 (card)

LSR part and mold design: material behavior, medical-grade grades, cold-runner systems, flash and parting-line economics, LSR-over-thermoplastic overmolding, and the key/seal/skirt geometry that makes silicone parts work.

M-04 · Cleanroom Polymer Processing & Controlled Manufacturing

Intermediate-Advanced · 2-day · $2,095 (check/ACH) · $2,165 (card)

Molding and assembly in ISO 14644 cleanrooms: particle generation from polymers and equipment, gowning economics, process validation, and the molder-transfer playbook that decides CDMO relationships.

M-05 · Sterile Barrier & Device Packaging Engineering

Intermediate · 2-day · $2,095 (check/ACH) · $2,165 (card)

ISO 11607 sterile barrier systems: formed tray vs. pouch architecture, seal process validation, accelerated aging, and EtO/gamma/e-beam compatibility of packaging polymers — the discipline that keeps devices sterile to the point of use.